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//-->Ninja H2ForewordIn order to ship Kawasaki vehicles as effi-ciently as possible, they are partially disassem-bled before crating. Since some of the mostcommonly removed parts have a direct bear-ing on a vehicle’s reliability and safety, consci-entious pre-sale assembly and preparation be-comes extremely important. Good setup pro-cedures can prevent needless warranty claimsand give customers a greater sense of confi-dence in Kawasaki and their Kawasaki Dealers.This Assembly and Preparation Manual ex-plains step by step procedures of the followingitems for all Kawasaki Ninja H2.1. Uncrating2. Assembly3. PreparationThe selling dealer assumes sole responsibil-ity for any unauthorized modifications prior tosale. Refer to your Service Binder for any Ser-vice Bulletins specifying Factory Directed Mod-ifications (Special Claims) which must be per-formed before the vehicle is ready for sale.Whenever you see the following symbolsheed their instructions! Always follow safeoperating and maintenance practices.DANGERDANGER indicates a hazardous situa-tion which, if not avoided, will result indeath or serious injury.WARNINGWARNING indicates a hazardous situa-tion which, if not avoided, could resultin death or serious injury.NOTICENOTICE is used to address practices notrelated to personal injury.○NOTE indicates information that may help orguide you in the operation or service of thevehicle.NOTEKawasaki Heavy Industries, Ltd. accepts noliability for any inaccuracies or omissions in thispublication, although every possible measurehas been taken to make it as complete and ac-curate as possible. All procedures and specifi-cations subject to change without notice.© 2014 Kawasaki Heavy Industries, Ltd.Nov., 2014Table of ContentsUncrating......................................................................................Opening Crate .............................................................................Parts Check .................................................................................Assembly......................................................................................French Label ...............................................................................Brake Disc Cleaning ....................................................................Preparation...................................................................................Battery Service ............................................................................Coolant ........................................................................................Front Brake..................................................................................Rear Brake ..................................................................................Clutch ..........................................................................................Drive Chain..................................................................................Front Fork ....................................................................................Rear Shock Absorber ..................................................................Tire Air Pressures........................................................................Fuel .............................................................................................Engine Oil (4-stroke) ...................................................................Throttle Grip and Cable ...............................................................Rear Brake Light Switch ..............................................................Headlight Aim ..............................................................................Digital Meter ................................................................................Fastener Check ...........................................................................Standard Torque Table ................................................................Test Ride the Motorcycle .............................................................A & P Check List .........................................................................3356666691113141618192121212223232428313131UNCRATING 3UncratingOpening CrateWARNINGCrates have sharp edges and may havenails or screws that can cause cuts andinjury. Always wear protective gloves,boots and eye protection when uncrat-ing to prevent injury.alland screws•Take outand the bolts the crate. and removethe topsides ofaxle holding nut.•Loosen the frontfront support bracket bolt andthe•Removeit. leftdiscardthe front axle holding nut,•Removebracket and rubber washers left frontsupportand dis-card them.WARNINGThe steel crate panel plates and fasten-ers have sharp edges. Always wear pro-tective gloves, boots and eye protectionwhen uncrating to prevent injury.A.B.C.D.Front Axle Holding NutLeft Front Support BracketLeft Front Support Bracket BoltRubber Washers•Remove theit.right front support bracket boltand discardthe front axle holding bolt, right•Removebracket and rubber washers andfrontsupportdis-card them.(20 ft) square•Clear a space about 6 m to work. to giveyourself plenty of spacecrate upright•Place thethe cardboard on its base.cover.•Remove the parts boxes.•RemoveNOTICEA.B.C.D.Front Axle Holding BoltRight Front Support BracketRight Front Support Bracket BoltRubber WashersWhen removing the crate bracket fromthe motorcycle, be careful not to dropany parts or the bracket onto the fueltank and other components, and not toscratch the fuel tank or other compo-nents with the crate bracket.•Loosen the pivot holding nut. bolt on thethe•Removerightlower support bracketleft andsides and discard them.cm in.).•Lift the vehicle upward about 10pivot(4holdingholding•Remove the pivot bracketsnut, rubber wash-bolt, lower supportand•ers.Roll the vehicle off the crate base. 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